Custom Sapphire Step Component – High-Precision Optical & Mechanical Part for Semiconductor and Industrial Applications

Custom Sapphire Step Component – High-Precision Optical & Mechanical Part for Semiconductor and Industrial Applications

Product Overview:

Our Custom Sapphire Step Components are precision-engineered from high-purity synthetic sapphire, one of the hardest and most chemically stable materials available. Designed for demanding industrial, optical, and semiconductor applications, these components offer unparalleled durability, precision, and thermal performance.

Each step component can be fully customized in terms of step height, overall size, diameter, and surface finish to meet your specific engineering requirements. Sapphire’s unique combination of mechanical strength, optical transparency, and chemical resistance makes these components ideal for high-stress and high-temperature environments.

Key Features & Benefits:

• Exceptional Hardness: With a Mohs hardness of 9, sapphire is highly resistant to scratches, abrasion, and wear, ensuring longevity in demanding applications.

• Chemical & Corrosion Resistance: Sapphire remains stable in exposure to acids, alkalis, solvents, and other corrosive environments, making it ideal for lab, semiconductor, and industrial use.

• High Thermal Stability: Maintains structural integrity and performance at temperatures up to 2000°C, suitable for high-temperature processing and manufacturing applications.

• Precision Customization: Step heights, diameters, overall dimensions, and surface finish can be tailored to exact specifications, ensuring perfect integration into your system.

• Optical Transparency: Sapphire allows high light transmission, making it suitable for optical mounts, laser systems, and photonics applications.

• Durability & Reliability: Resistant to mechanical stress, chemical exposure, and thermal cycling, providing long-term stability in critical applications.

• Low Thermal Expansion: Ensures minimal dimensional change in varying temperature conditions, supporting precision alignment in optical and semiconductor systems.

Technical Specifications:

Applications & Industry Use Cases:

• Semiconductor Industry: Wafer handling rings, spacers, and supports where high precision and chemical resistance are critical.

• Optical Systems: Lens mounts, prisms, and components for laser, photonics, and high-precision optical devices.

• High-Temperature Equipment: Furnace components, high-temperature laboratory apparatus, and mechanical parts exposed to thermal stress.

• Mechanical Engineering: Precision spacers, steps, or support parts for high-performance machinery.

• Laser Systems & Photonics: Components requiring optical clarity, dimensional stability, and resistance to thermal and mechanical stress.

Why Choose Sapphire Step Components?

Sapphire combines mechanical strength, thermal resistance, and chemical inertness with optical clarity, making it a preferred material in industries where reliability, performance, and precision are non-negotiable. By selecting a custom sapphire step component, you ensure your system performs consistently under extreme conditions while reducing maintenance and downtime.

FAQ:

Can the step height and overall dimensions be fully customized?
Yes, each component can be manufactured to your exact specifications for step height, diameter, and surface finish.

What is the maximum size available for these components?
Standard sizes are up to 200 mm in diameter or length. Larger sizes can be produced on request depending on feasibility.

Is sapphire suitable for high-temperature applications?
Absolutely. Sapphire maintains its structural integrity and optical performance up to 2000°C.

Can these components withstand corrosive environments?
Yes. Sapphire is highly resistant to acids, bases, solvents, and most industrial chemicals.

What surface finishes are available?
Polished, lapped, or matte finishes are available depending on application requirements.

How precise are the dimensional tolerances?
Standard tolerances are ±0.01 mm, and tighter tolerances can be achieved upon request.

Are these components suitable for optical applications?
Yes, sapphire’s high transparency and low thermal expansion make it ideal for optical systems and laser equipment.