Large Size Sapphire Optical Windows for Extreme Environment Applications
Our large-size sapphire optical windows are manufactured from high-purity single-crystal aluminum oxide (Al₂O₃) using advanced crystal growth technology. With boule weights reaching up to 1000 kg and finished optical windows available in diameters up to 680 mm, these sapphire components provide exceptional optical performance and mechanical reliability for demanding environments.
Combining outstanding optical transmission, extreme hardness, high-temperature resistance, and excellent chemical stability, sapphire windows are widely used in underwater observation systems, aerospace equipment, laser systems, semiconductor equipment, and high-pressure industrial inspection applications.
Key Features
High optical transmission from 400 nm to 4000 nm
Mohs hardness of 9, second only to diamond
Excellent scratch and abrasion resistance
High mechanical strength and impact resistance
Operating temperatures up to 2000°C
Outstanding resistance to acids, alkalis, and corrosive chemicals
Excellent thermal stability and thermal shock resistance
Available in custom circular, rectangular, and special-shaped designs
Ultra-large dimensions available for demanding optical systems
Material Properties
Property
Value
Material
Single Crystal Al₂O₃
Purity
>99.996%
Density
3.98 g/cm³
Mohs Hardness
9
Vickers Hardness
16–20 GPa
Young's Modulus
>420 GPa
Bending Strength
>350 MPa
Melting Point
2050°C
Refractive Index
1.762–1.770
Thermal Conductivity
46.06 W/(m·K) @ 0°C
Optical Transmission
≥85% (400–4000 nm)
Optical Uniformity
Δn ≤ 4×10⁻⁵
Available Size Capability
Sapphire Boule Weight
Max Boule Diameter
Max Boule Height
Max Circular Window
Max Rectangular Window
160 kg
420 mm
360 mm
Ø360 mm
340 × 280 mm
400 kg
560 mm
530 mm
Ø505 mm
500 × 360 mm
800 kg
690 mm
750 mm
Ø650 mm
700 × 450 mm
1000 kg
740 mm
810 mm
Ø680 mm
750 × 500 mm
Typical Applications
Deep-Sea Observation Systems
Large sapphire windows provide excellent transparency and pressure resistance for underwater cameras, submarines, and oceanographic research equipment.
Aerospace and Defense
Used in aircraft sensors, missile guidance systems, infrared imaging devices, and protective optical domes.
High-Power Laser Systems
Ideal for laser protection windows and optical transmission components due to their high damage threshold and thermal stability.
Industrial Inspection Equipment
Applied in harsh industrial environments where optical clarity, wear resistance, and chemical durability are essential.
Scientific Research Instruments
Suitable for spectroscopy, vacuum chambers, plasma diagnostics, and high-temperature observation ports.
Custom Manufacturing Services
We provide customized sapphire windows according to customer requirements:
Diameter up to Ø680 mm
Rectangular size up to 750 × 500 mm
Custom thicknesses
Optical polishing on one or both sides
AR, IR, UV, and dielectric coatings
Precision edge finishing and mounting features
Prototype and volume production available
FAQ
1. What is the maximum size of sapphire window you can manufacture?
We can produce circular sapphire windows up to 680 mm in diameter and rectangular windows up to 750 × 500 mm based on our 1000 kg sapphire boule growth capability.
2. Can sapphire windows withstand extreme temperatures?
Yes. Sapphire has a melting point of approximately 2050°C and maintains excellent mechanical and optical performance under high-temperature conditions.
3. Are custom dimensions and coatings available?
Yes. We offer custom sizes, thicknesses, surface finishes, edge profiles, and optical coatings to meet specific application requirements.