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Sapphire Wafer
Created with Pixso. Custom Sapphire Materials, Wafers, Windows, Rods and Precision Components

Custom Sapphire Materials, Wafers, Windows, Rods and Precision Components

Brand Name: ZMSH
MOQ: 50
Delivery Time: 2-4WEEK
Payment Terms: T/T
Detail Information
Place of Origin:
SHANGHAI,CHINA
Material:
Single-crystal Sapphire, Al₂O₃
Product Forms:
Boule, Blank, Wafer, Window, Plate, Disc, Rod And Custom Component
Crystal Orientation:
C-plane, A-plane, R-plane Or Customized
Surface Condition:
As-cut, Ground, Lapped Or Polished
Polishing:
Single-side Polished Or Double-side Polished Surface Finish
Edge Treatment:
Chamfered, Beveled, Rounded Or Polished
Product Description

Custom Sapphire Materials, Wafers, Windows, Rods and Precision Components

We supply sapphire crystal materials and custom-manufactured sapphire components for optical, semiconductor, electronics, scientific and high-temperature industrial applications.

Available product forms include sapphire crystal blanks, wafers, optical windows, circular discs, rectangular plates, rods, tubes and complex shaped components. Dimensions, crystal orientation, surface finish, edge treatment and dimensional tolerances can be customized according to customer drawings and application requirements.

Sapphire is a single-crystal form of aluminum oxide. It combines excellent hardness, optical transmission, chemical resistance, electrical insulation and high-temperature stability, making it suitable for demanding environments where conventional glass or polymer materials may not provide sufficient performance.

Available Sapphire Products

Our sapphire material and component range includes:

  • Sapphire crystal boules and blanks
  • Sapphire wafers
  • Sapphire optical windows
  • Sapphire circular discs
  • Sapphire plates
  • Sapphire rods
  • Sapphire tubes
  • Sapphire substrates
  • Sapphire lenses
  • Sapphire protective covers
  • Sapphire sensor windows
  • Sapphire watch components
  • Sapphire insulating components
  • Custom-shaped sapphire parts
  • Precision-machined sapphire components

Products can be supplied as raw blanks, ground components, lapped parts or precision-polished finished components.

Product Specifications

Item Available Specification
Material Single-crystal sapphire, Al₂O₃
Product forms Boule, blank, wafer, window, plate, disc, rod and custom component
Crystal orientation C-plane, A-plane, R-plane or customized
Diameter Customized
Length and width Customized
Thickness Customized
Surface condition As-cut, ground, lapped or polished
Polishing Single-side polished or double-side polished
Surface finish Optical polish or industrial finish
Edge treatment Chamfered, beveled, rounded or polished
Shape Round, square, rectangular, triangular or custom geometry
Flatness According to drawing
Parallelism According to drawing
Dimensional tolerance According to component size and requirements
Surface quality Customized scratch-dig specification
Coating AR coating or other optical coatings available upon request
Inspection Dimensional, visual and optical inspection
Order quantity Prototype, small batch and volume production
Packaging Individual protective or clean packaging

Final specifications are determined by product dimensions, application, crystal orientation and manufacturing feasibility.

Key Material Advantages

Excellent Hardness and Wear Resistance

Sapphire offers excellent resistance to scratching, abrasion and mechanical wear. It is suitable for protective windows, wear-resistant surfaces and components exposed to repeated contact or harsh working conditions.

Wide Optical Transmission Range

Properly polished sapphire can provide good transmission from ultraviolet through visible and infrared wavelengths, making it suitable for optical windows, sensor covers, laser systems and observation ports.

Actual transmission depends on material thickness, surface finish, crystal orientation, wavelength and coating.

High-Temperature Stability

Sapphire maintains good mechanical and electrical properties under elevated-temperature conditions. It can be used in furnace equipment, high-temperature sensors and industrial systems where ordinary glass may soften or lose stability.

Chemical and Corrosion Resistance

Sapphire provides strong resistance to many chemicals and corrosive environments. It is frequently selected for optical and mechanical components exposed to aggressive gases, liquids or cleaning processes.

Electrical Insulation

As an electrically insulating crystal material, sapphire is suitable for electronic substrates, insulating components and applications requiring electrical isolation combined with thermal and mechanical stability.

High Mechanical Strength

Sapphire combines high hardness with good compressive strength, allowing thin components to provide reliable protection in demanding optical and industrial environments.

Sapphire Wafers and Substrates

Custom Sapphire Materials, Wafers, Windows, Rods and Precision Components

Sapphire wafers are used in semiconductor, optoelectronic and research applications. They can be manufactured in different diameters, thicknesses and crystal orientations.

Available processing options may include:

  • C-plane sapphire wafers
  • A-plane sapphire wafers
  • R-plane sapphire wafers
  • Single-side polished wafers
  • Double-side polished wafers
  • Research-grade substrates
  • Production-grade substrates
  • Custom thickness wafers
  • Small-diameter sapphire discs
  • Custom-cut sapphire substrates

When requesting a quotation, please specify the wafer diameter, orientation, thickness, polishing condition, flatness, surface roughness and quantity.

Sapphire Optical Windows

Sapphire windows are suitable for optical systems operating under high pressure, high temperature, abrasive conditions or corrosive environments.

Typical configurations include:

  • Round sapphire windows
  • Rectangular sapphire windows
  • Square sapphire windows
  • Thin sapphire cover plates
  • High-pressure viewing windows
  • Sensor protection windows
  • Camera protection covers
  • Laser system windows
  • Vacuum chamber windows
  • Infrared optical windows

Windows can be supplied with polished surfaces, edge chamfers and optional optical coatings.

Sapphire Rods, Plates and Shaped Components

In addition to wafers and windows, we manufacture sapphire rods, plates and complex shaped components according to drawings.

Custom processing may include:

  • Cutting
  • Grinding
  • Lapping
  • Drilling
  • Slotting
  • Edge chamfering
  • Contour machining
  • Precision polishing
  • Laser processing
  • Surface coating

Because sapphire is extremely hard and relatively brittle, design review is recommended before manufacturing complex or thin-walled structures.

Custom Sapphire Materials, Wafers, Windows, Rods and Precision Components

Typical Applications

Semiconductor and Electronics

  • Semiconductor substrates
  • LED substrate materials
  • Electronic insulating parts
  • Sensor substrates
  • Plasma equipment components
  • Semiconductor equipment windows
  • High-temperature electrical insulation

Optical Systems

  • Optical protection windows
  • Laser windows
  • Infrared windows
  • Camera covers
  • Optical discs
  • Detector protection plates
  • Observation windows
  • Scientific instrument components

Industrial Equipment

  • High-pressure viewing windows
  • Furnace observation ports
  • Chemical processing windows
  • Wear-resistant guides
  • Precision measuring components
  • High-temperature sensor protection
  • Corrosion-resistant components

Consumer and Precision Products

  • Watch windows
  • Scanner windows
  • Protective covers
  • Mobile device camera covers
  • Decorative sapphire components
  • Precision instrument covers

Customization Options

Custom Feature Available Options
Product shape Round, square, rectangular, triangular or custom
Dimensions Diameter, length, width and thickness
Crystal orientation C-plane, A-plane, R-plane or specified orientation
Surface processing Ground, lapped, single-side polished or double-side polished
Edge design Chamfer, bevel, radius or polished edge
Hole processing Through holes, blind holes or positioning holes
Structural processing Slots, grooves, steps and profiles
Optical quality Surface quality, flatness and parallelism
Coating Anti-reflection or customized optical coating
Inspection Dimensional, surface and optical inspection
Packaging Standard export, individual or clean packaging

Quality Inspection

Sapphire components can be inspected according to customer drawings and agreed acceptance standards.

Typical inspection items include:

  • Diameter, length and width
  • Thickness
  • Crystal orientation
  • Flatness
  • Parallelism
  • Surface roughness
  • Surface quality
  • Scratch and dig defects
  • Edge chips
  • Cracks
  • Chamfer dimensions
  • Hole diameter and position
  • Optical transmission
  • Coating appearance
  • Packaging condition

Inspection reports and material documentation can be supplied according to project requirements.

Information Required for Quotation

For an accurate quotation, please provide:

Required Information Description
Product type Wafer, window, plate, rod, boule or custom part
Drawing PDF, STEP, DXF, DWG or other available format
Dimensions Diameter, length, width and thickness
Crystal orientation C-plane, A-plane, R-plane or no specific requirement
Surface finish Ground, lapped, SSP or DSP
Surface quality Scratch-dig or visual quality requirements
Flatness Required flatness specification
Parallelism Required parallelism specification
Edge treatment Chamfer, bevel, radius or polished edge
Coating Uncoated or specified optical coating
Application Optical, semiconductor, industrial or other use
Quantity Prototype and estimated annual demand
Documentation Material certificate or inspection report requirements

Why Choose Our Sapphire Components?

We support sapphire material supply and precision component manufacturing from raw material preparation through finished-part inspection.

Our services include:

  • Custom sapphire material selection
  • Prototype development
  • Drawing-based production
  • Precision machining
  • Optical polishing
  • Complex shape processing
  • Dimensional inspection
  • Surface quality inspection
  • Small-batch production
  • Repeat volume supply
  • Protective export packaging

We work with customers in optical, semiconductor, scientific instrument, electronics and industrial equipment markets.

Frequently Asked Questions

Can sapphire products be customized according to drawings?

Yes. Sapphire wafers, windows, rods, plates and shaped components can be manufactured according to customer drawings and technical specifications.

What sapphire crystal orientations are available?

Common orientations include C-plane, A-plane and R-plane. Availability depends on the product dimensions, material blank and required quantity.

Can you supply both transparent and frosted sapphire parts?

Yes. Sapphire products can be supplied with ground, lapped, frosted or optically polished surfaces.

Can sapphire windows receive an anti-reflection coating?

Yes. Anti-reflection coatings and other optical coatings may be applied according to the operating wavelength and environmental requirements.