Brief: Want to know how a custom sapphire triangular component with a high-precision through-hole performs in extreme industrial applications? This video provides a detailed walkthrough of its manufacturing process, showcasing its exceptional mechanical strength, thermal stability, and chemical resistance. You'll see how it's ideal for semiconductor handling, optical systems, and high-pressure environments where standard materials fail.
Related Product Features:
Features extreme Mohs 9 hardness for superior scratch resistance and durability in abrasive environments.
Maintains structural integrity at extremely high temperatures, ideal for demanding industrial applications.
Offers broad optical transmission from UV (190 nm) to Mid-IR (5000 nm) for various optical uses.
Provides excellent durability in corrosive or plasma-rich environments with chemical and plasma resistance.
Suitable for Ultra-High Vacuum (UHV) and cleanroom processes due to zero outgassing.
Precision-drilled through-holes can be as small as 0.2 mm with a tolerance of ±0.01 mm.
Triangular geometry and hole positions are fully customizable from CAD or STEP drawings.
Ensures high surface quality with Scratch/Dig 20/10 and flatness up to λ/10 @633 nm.
FAQs:
What is the smallest hole diameter achievable in a sapphire triangular component?
We can precisely machine holes down to 0.2 mm with a tolerance of ±0.01 mm using advanced ultrasonic or laser drilling, ensuring smooth hole walls free of chipping.
Can the triangular shape and hole positions be customized?
Yes, we offer full customization of triangle geometry (such as equilateral or right-angle) and exact hole locations based on your CAD, STEP, or PDF drawings for feasibility evaluation.
How is high surface quality and flatness ensured in these components?
Each component undergoes rigorous inspection using interferometers and optical comparators, guaranteeing Scratch/Dig 20/10 per MIL-PRF-13830 standard and surface flatness up to λ/10 @633 nm for high-precision optical applications.
Why choose sapphire over fused quartz or alumina ceramics?
Sapphire provides superior mechanical hardness, thermal resistance, plasma and chemical durability, and broad optical transmission, making it ideal for extreme conditions where other materials fail.