SiC Fully Automatic Spray Bonding Machine for High-Precision Wafer and Graphite Plate Applications

SiC Fully Automatic Spray Bonding Machine for High-Precision Wafer and Graphite Plate Applications

Product Overview

The SiC Fully Automatic Spray Bonding Machine is an integrated system combining ultrasonic spray coating and automatic bonding for wafers, SiC seeds, graphite paper, and graphite plates.

Using a manipulator and calibrator, the system achieves precise adhesive deposition, center alignment, wafer bonding, ID reading, and bubble detection. The bonded materials are then processed in the SiC Sintering Furnace, achieving bubble-free, uniform sintering and carbonization.

Optimized for SiC seed bonding technology, this system ensures high-strength, reliable adhesion, making it ideal for high-temperature, high-strength, and corrosive environments.

Core Technology: SiC Seed Bonding

1. Principle:

   • SiC seed particles are gradually deposited onto the bonding agent at high temperature.

   • The adhesive reacts with the SiC surfaces under controlled temperature and pressure, forming a stable chemical and mechanical bond.

   • Ultrasonic spraying ensures uniform flow and even pressure distribution.

   • Controlled cooling and heating complete the bonding, producing high-strength, stable SiC-to-SiC or SiC-to-substrate interfaces.

2. Advantages:

   • High Bond Strength: Strong adhesion across multiple layers and interfaces.

   • Material Compatibility: Excellent chemical and structural compatibility with SiC.

   • Low Residual Adhesive: Minimal leftover bonding agent, ensuring long-term stability.

   • High Production Efficiency: Supports large-size, high-precision, rapid SiC processing.

3. Process Optimization:

   • Adjustable adhesive thickness to match material characteristics.

   • Controlled bonding temperature and reaction time for stable chemical and physical properties.

   • Regular process validation and quality checks for consistent results.

System Features

• Modular Configuration: Flexible setup for single or multiple wafers.

• Automated Process Cycle: Reduces manual operation, ensuring repeatability and high yield.

• 12-Inch Wafer Support: Backward compatible with smaller wafers.

• High Wafer Parallelism: Ensures uniform bonding and stress distribution.

• Low/Medium Volume Production: Suitable for R&D, pilot, or small-to-medium batch production.

• Industry-Standard Safety Features

• Multi-Function Automation: Data collection, workflow customization, and automated modes.

• User-Friendly Touchscreen Interface

Key Advantages

• High Precision: Maintains strict diameter and thickness specifications for bonded wafers.

• High Reliability: Critical components are sourced from world-class manufacturers.

• High Speed: Fast processing of large quantities of wafers.

• High Automation: Minimizes manual operation and increases throughput.

• Bubble-Free Bonding: Integrated vacuum-assisted bonding and bubble detection ensure defect-free results.

• Ultrasonic Spraying Efficiency: Low-velocity droplets reduce overspray and improve material utilization (over 4× higher than conventional two-fluid spraying).

Technical Specifications

Typical Applications

• Semiconductors & SiC Crystal Growth: Seed bonding, wafer preparation

• High-Temperature & Corrosive Environments: High-strength mechanical components

• Flexible or Composite Substrates: Graphite paper, graphite plates

• Research & Pilot Production: R&D, pilot-scale SiC bonding, thin-film coatings

FAQ – Frequently Asked Questions

Q1: What materials can the SiC Spray Bonding Machine handle?
A1: Wafers, SiC seeds, graphite paper, and graphite plates, including rigid and flexible substrates. Compatible with adhesives containing solid particles.

Q2: How precise is the adhesive coating?
A2: Ultrasonic spraying ensures highly uniform and controlled coating thickness, avoiding local buildup or thin spots.

Q3: How does the system ensure bubble-free bonding?
A3: Integrated vacuum-assisted bonding, center alignment, and bubble detection, combined with sintering furnace processing, achieves bubble-free, uniform bonding.

Q4: What is the maximum wafer size supported?
A4: Up to 12 inches, backward compatible with smaller wafers.

Q5: Can the system be used for pilot-scale and medium-volume production?
A5: Yes. XYZ-axis programmable control and multi-wafer bonding enable R&D, pilot, or small-to-medium batch production.