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China SHANGHAI FAMOUS TRADE CO.,LTD
China SHANGHAI FAMOUS TRADE CO.,LTD

SHANGHAI FAMOUS TRADE CO.,LTD

SHANGHAI FAMOUS TRADE CO.,LTD. locates in the city of Shanghai, Which is the best city of China, and our factory is founded in Wuxi city in 2014.We specialize in processing a varity of materials into wafers, substrates and custiomized optical glass parts.components widely used in electronics, optics, optoelectronics and many other fields. We also have been working closely with many domestic and oversea universities, research institutions and companies, provide customized products and services ...
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Latest company news about Key Raw Materials in Semiconductor Manufacturing: Types of Wafer Substrates
2025/08/20
Key Raw Materials in Semiconductor Manufacturing: Types of Wafer Substrates             Wafer substrates serve as the physical carriers of semiconductor devices, with their material properties directly influencing device performance, cost, and application scope. Below are the primary types of wafer substrates and their respective advantages and disadvantages:     1. Silicon (Si)​​   ​​Market Share​​: Dominates over 95% of the global semiconductor market.   ​​Advantages​​: Low Cost​​: Abundant raw materials (silicon dioxide) and mature manufacturing processes enable significant economies of scale. ​​High Process Compatibility​​: Highly mature CMOS technology supports nanoscale fabrication (e.g., 3nm nodes). ​​Excellent Crystal Quality​​: Capable of producing large-sized (12-inch primary, 18-inch under development) low-defect single crystals. ​​Stable Mechanical Properties​​: Easy to cut, polish, and process. ​​ Disadvantages​​: ​​Narrow Bandgap (1.12 eV)​​: High leakage current at elevated temperatures, limiting efficiency in power devices. ​​Indirect Bandgap​​: Extremely low light emission efficiency, unsuitable for optoelectronic devices (e.g., LEDs, lasers). ​​Limited Electron Mobility​​: Inferior high-frequency performance compared to compound semiconductors. ​​   ZMSH's silicon wafers       2. Gallium Arsenide (GaAs)​​   ​​Applications​​: High-frequency RF devices (5G/6G), optoelectronic devices (lasers, solar cells).   ​​Advantages​​: ​High Electron Mobility (5–6× that of silicon)​​: Ideal for high-speed, high-frequency applications (mmWave communications). ​​Direct Bandgap (1.42 eV)​​: Efficient photoelectric conversion, forming the foundation of infrared lasers and LEDs. ​​Thermal/Radiation Resistance​​: Suitable for aerospace and high-temperature environments.   ​​Disadvantages​​: ​​High Cost​​: Scarce material with complex crystal growth (prone to dislocations); wafer sizes are small (6-inch primary). ​​Mechanical Brittleness​​: Prone to fragmentation, resulting in low processing yields. ​​Toxicity​​: Strict control required for arsenic handling. ​​   ZMSH's GaAs wafers       3. Silicon Carbide (SiC)​​   ​​Applications​​: High-temperature/high-voltage power devices (EV inverters, charging piles), aerospace.   ​​Advantages​​: ​​Wide Bandgap (3.26 eV)​​: Withstands high voltages (breakdown field strength 10× that of silicon) and operates at >200°C. ​​High Thermal Conductivity (3× that of silicon)​​: Efficient heat dissipation enhances system power density. ​​Low Switching Losses​​: Improves power conversion efficiency.   ​​Disadvantages​​: ​​Challenging Substrate Preparation​​: Slow crystal growth (>1 week) and difficult defect control (microtubes, dislocations); costs 5–10× that of silicon. ​​Small Wafer Sizes​​: Mainstream 4–6 inches; 8-inch development ongoing. ​​Difficult Processing​​: High hardness (Mohs 9.5) makes cutting and polishing time-consuming. ​​   ZMSH's SiC wafers       4. Gallium Nitride (GaN)​​   ​​Applications​​: High-frequency power devices (fast chargers, 5G base stations), blue LEDs/lasers.   ​​Advantages​​: ​​Ultra-High Electron Mobility + Wide Bandgap (3.4 eV)​​: Combines high-frequency (>100 GHz) and high-voltage characteristics. ​​Low On-Resistance​​: Reduces device power consumption. ​​Heterogeneous Epitaxy Compatibility​​: Often grown on silicon, sapphire, or SiC substrates to lower costs. ​​ Disadvantages​​: ​​Difficulty in Bulk Crystal Growth​​: Mainstream relies on heterogeneous epitaxy, with lattice mismatch-induced defects. ​​High Cost​​: Self-supporting GaN substrates are expensive (2-inch wafers can cost thousands of dollars). ​​Reliability Challenges​​: Current collapse effect requires optimization.   ZMSH's GaN wafers       ​​5. Phosphorus-Indium (InP)​​   ​​Applications​​: High-speed optoelectronics (lasers, detectors), terahertz devices.   ​​Advantages​​: ​​Ultra-High Electron Mobility​​: Supports >100 GHz high-frequency operation (superior to GaAs). ​​Direct Bandgap with Wavelength Matching​​: Critical for 1.3–1.55μm fiber-optic communications.   ​​Disadvantages​​: ​Brittleness and High Cost​​: Substrate prices are over 100× that of silicon; wafer sizes are small (4–6 inches). ​​ ZMSH's InP wafers       6. Sapphire (Al₂O₃)​​   ​​Applications​​: LED lighting (GaN epitaxial substrates), consumer electronics covers.   ​​Advantages​​: ​​Low Cost​​: Cheaper than SiC/GaN substrates. ​​Chemical Stability​​: Corrosion-resistant and insulating. ​​Transparency​​: Suitable for vertical-structure LEDs.   ​​Disadvantages​​: ​​Lattice Mismatch with GaN (>13%)​​: Requires buffer layers to reduce epitaxial defects. ​​Poor Thermal Conductivity (≈1/20 that of silicon)​​: Limits performance in high-power LEDs.   ZMSH's sapphire wafers       ​​7. Aluminum Oxide/Ceramic Substrates (e.g., AlN, BeO)​​   ​​Applications​​: Heat dissipation substrates for high-power modules.   ​​Advantages​​: ​​Insulation + High Thermal Conductivity (AlN: 170–230 W/m·K)​​: Ideal for high-density packaging.   ​​Disadvantages​​: ​​Non-Single-Crystal​​: Cannot directly grow devices; used solely as packaging substrates.      ZMSH's Alumina ceramic substrate       ​​8. Specialized Substrates​​   ​​SOI (Silicon on Insulator)​​: ​​Structure​​: Silicon/silicon dioxide/silicon sandwich.​ Advantages​​: Reduces parasitic capacitance, radiation hardness, and leakage current (used in RF, MEMS). ​​Disadvantages​​: 30–50% higher cost than bulk silicon. ​​Quartz (SiO₂)​​: Used in photomasks, MEMS; heat-resistant but brittle. ​​Diamond​​: Highest thermal conductivity (>2000 W/m·K) under development for extreme heat dissipation.   ZMSH's ​​SOI wafer,​​Quartz wafer,​​Diamond​​ substrate       Summary Comparison Table     Substrate Bandgap Energy (eV) Electron Mobility (cm²/Vs) Thermal Conductivity (W/mK) Mainstream Size Core Applications Cost Si 1.12 1,500 150 12-inch Logic/Storage Chips Lowest GaAs 1.42 8,500 55 4-6-inch RF/Opto-electronic Devices High SiC 3.26 900 490 6-inch (R&D 8-inch) Power Devices/Electric Vehicles Extremely High GaN 3.4 2,000 130-170 4-6-inch (Heteroepitaxy) Fast Charging/RF/LED High (Heteroepitaxy, etc.) InP 1.35 5,400 70 4-6-inch Optical Communications/Terahertz Extremely High Sapphire 9.9 (Insulator) - 40 4-8-inch LED Substrate Low     Key Factors for Selection   ​​Performance Requirements​​: High-frequency applications favor GaAs/InP; high-voltage/high-temperature applications require SiC; optoelectronics prefer GaAs/InP/GaN. ​​Cost Constraints​​: Consumer electronics prioritize silicon; high-end fields accept premium pricing for SiC/GaN. ​​Integration Complexity​​: Silicon CMOS compatibility remains unrivaled. ​​Thermal Management​​: High-power devices prioritize SiC or diamond-based GaN. ​​Supply Chain Maturity​​: Silicon > Sapphire > GaAs > SiC > GaN > InP.     Future Trends   Heterogeneous integration (e.g., GaN on silicon, SiC on GaN) will balance performance and cost, driving advancements in 5G, electric vehicles, and quantum computing.     ZMSH's Services ​​ As an integrated manufacturing and trading semiconductor materials comprehensive service provider, we deliver full-chain product supply chain solutions—from wafer substrates (Si/GaAs/SiC/GaN, etc.) to photoresists and CMP polishing materials. Leveraging self-developed production bases and a globalized supply chain network, we combine rapid response capabilities with professional technical support to empower clients in achieving stable supply chain operations and technological innovation win-win outcomes.​      
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Latest company news about Large-Format Laser Dicing Equipment: Core Technology for Future 8-Inch SiC Wafer Production
2025/08/13
Large-Format Laser Dicing Equipment: Core Technology for Future 8-Inch SiC Wafer Production       Silicon Carbide (SiC) represents not only a critical technology for national defense security but also a key focus for the global automotive and energy industries. As the initial processing step for SiC monocrystalline materials, wafer dicing quality fundamentally determines subsequent thinning and polishing performance. Conventional slicing processes tend to generate surface/subsurface cracks, increasing breakage rates and manufacturing costs. Therefore, controlling surface crack damage is crucial for advancing SiC device manufacturing technology.     ZMSH's wafer thinning equipment     Current SiC ingot dicing faces two major challenges:   High material loss rate in traditional multi-wire sawing. Due to SiC's extreme hardness and brittleness, cutting/grinding/polishing processes encounter severe warping and cracking issues. Infineon data shows traditional diamond wire sawing achieves only 50% material utilization during slicing, with total losses reaching 75% (∼250μm per wafer) after polishing. Prolonged processing cycles and low throughput. International production statistics indicate 10,000 wafers require ∼273 days of continuous operation. Meeting market demand necessitates massive wire saw deployments while suffering from high surface roughness and severe pollution (slurry waste, wastewater).   To address these challenges, Prof. Xiangqian Xiu's team at Nanjing University has developed large-format laser dicing equipment that significantly reduces material loss and improves productivity. For a 20mm SiC ingot, laser technology doubles the yield compared to wire sawing. Additionally, laser-cut wafers exhibit superior geometric characteristics, enabling 200μm thickness for further yield increase.         This project's competitive advantages include: Completed prototype development for 4-6" semi-insulating SiC wafer dicing/thinning Achieved 6" conductive SiC ingot slicing Ongoing 8" ingot dicing verification Features 50% shorter processing time, higher annual throughput, and
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Latest company news about Comprehensive Overview of Wafer-Level Packaging (WLP): Technology, Integration, Development, and Key Players
2025/08/12
Comprehensive Overview of Wafer-Level Packaging (WLP): Technology, Integration, Development, and Key Players     Wafer-Level Packaging (WLP) Overview Wafer-Level Packaging (WLP) represents a specialized integrated circuit (IC) packaging technology characterized by the execution of all critical packaging processes while the silicon wafer remains intact—prior to dicing into individual chips. In its early designs, WLP explicitly required all input/output (I/O) connections to be entirely confined within the physical boundaries of a single die (fan-in configuration), achieving a true chip-scale package (CSP) structure. This sequential processing of the full wafer forms the foundation of fan-in WLP.   From a system integration perspective, the primary constraints of this architecture lie in: Accommodating the required number of I/O connections within the limited space beneath the die. Ensuring compatibility with subsequent printed circuit board (PCB) routing designs.   Driven by the relentless demand for miniaturization, higher operating frequencies, and cost reduction, WLP has emerged as a viable alternative when traditional packaging solutions (e.g., wire bonding or flip-chip interconnects) fail to meet these stringent requirements.     Evolution to Fan-Out WLP   The WLP landscape has expanded to include innovative packaging solutions that defy the limitations of standard fan-in structures—now classified as fan-out WLP (FO-WLP). The core process involves: Die Embedding: Singulated dies are placed into a polymer or other substrate material with a standard wafer form factor, creating a reconstituted wafer. RDL Expansion: The artificial wafer undergoes identical packaging processes as conventional wafers. Spacing between dies is engineered to preserve peripheral substrate areas, enabling fan-out redistribution layers (RDLs) that extend electrical interconnections beyond the original die footprint. This breakthrough allows miniaturized dies to maintain compatibility with standard WLP ball-grid-array (BGA) pitches without physical enlargement. Consequently, WLP applicability now extends beyond monolithic silicon wafers to include hybrid wafer-level substrates, collectively categorized under WLP.   With the introduction of through-silicon vias (TSVs), integrated passive devices (IPDs), chip-first/chip-last fan-out techniques, MEMS/sensor packaging, and heterogeneous processor-memory integration, diverse WLP architectures have achieved commercialization. As illustrated in Figure 1, the spectrum spans: Low-I/O wafer-level chip-scale packages (WLCSPs) High-I/O-density, high-complexity fan-out solutions These advancements have unlocked new dimensions in wafer-level packaging.     Figure 1 Heterogeneous integration using WLP       I. Wafer-Level Chip-Scale Packaging (WLCSP)     WLCSP emerged around 2000, primarily limited to single-die packaging. Due to its inherent design, WLCSP offers restricted multi-component integration capabilities. Figure 2 depicts a basic single-die WLCSP structure.     Figure 2 Basic Single Mode       Historical Context Prior to WLCSP, most packaging processes (e.g., grinding, dicing, wire bonding) were mechanical and performed post-dicing (Figure 3).     Figure 3 Traditional Packaging Process Flow       WLCSP evolved naturally from wafer bumping—a practice IBM pioneered since the 1960s. The key distinction lies in using larger-pitch solder balls compared to traditional bumping. Unlike conventional packaging, nearly all WLCSP processes are executed in parallel on the full wafer (Figure 4).     Figure 4 Wafer-level Chip Scale Package (WLCSP) Process Flow       Advancements and Challenges   Miniaturization: WLCSP’s direct-die-as-package approach yields the smallest commercially viable form factor, widely adopted in compact mobile devices. RDL Integration: Early versions relied solely on under-bump metallization (UBM) and solder balls. Rising complexity necessitated redistribution layers (RDLs) to decouple ball placement from bond pads, increasing structural intricacy. Heterogeneous Integration: Innovations enabled "opossum-style" stacking—a thinned secondary die flip-chip bonded beneath the primary die, precisely fitted within solder ball gaps (Figure 5).     Figure 5 WLCSP, the second mold is installed on the lower side       3D Integration via TSVs The advent of through-silicon vias (TSVs) facilitated double-sided connections in WLCSPs. While TSV integration employs "via-first" and "via-last" approaches, WLCSP adopts a "via-last" methodology. This allows: Top-side mounting of secondary dies (e.g., logic/analog dies on MEMS, or vice versa) (Figure 6).     Figure 6 WLCSP Through-Silicon Vias Dual-Side Mounting       Replacement of chip-on-board (COB) packaging in automotive CMOS image sensors (e.g., 5.82mm × 5.22mm, 850μm-thick BSI packages with 3:1 aspect-ratio TSVs, 99.27% silicon content) (Figure 7).     Figure 7 (a) Three-dimensional view of the CIS-WLCSP structure; (b) Cross-section of CIS-WLCSP.       Reliability and Industry Dynamics As process nodes shrink and WLCSP dimensions grow, reliability and chip-package interaction (CPI) challenges intensify—spanning manufacturing, handling, and PCB assembly. Six-Sided (6S) Protection: Solutions like fan-in M-Series (licensed from Deca Technologies) address sidewall protection needs. Supply Chain: Dominated by OSATs (ASE/SPIL, Amkor, JCET), with foundries (TSMC, Samsung) and IDMs (TI, NXP, STMicroelectronics) playing pivotal roles.   As a specialized provider of wafer-level packaging solutions, ZMSH offers advanced WLP technologies including fan-in and fan-out configurations to meet the growing demands of semiconductor applications. We provide end-to-end services from design to volume production, with expertise in high-density interconnects and heterogeneous integration for MEMS, sensors and IoT devices. Our solutions address key industry challenges in miniaturization and performance optimization, helping clients accelerate product development cycles. With extensive experience in bumping, RDL formation and final testing, we deliver reliable, cost-effective packaging solutions tailored to specific application requirements.            
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